c320cdi edc16cp31 tuning issues (willing to pay for help)

saunders1232011

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Your Mercedes
C320 CDI OM642 2006
Hello all,

I am having some issues with my MB c320cdi 2006 w203 (no DPF from the factory). I am tuning my own car for the fun of it, It has a hybrid turbo gt2056 taken to gt2365, FMIC with pipework, 3inch exhaust.
This is my first time working with EDC16, I have done lots of research made myself a map pack etc. There isn't much information out there for the EDC16CP31 and from what I have seen/ read it's quite different from the VAG and BMW EDC16. I have managed to find some EDC16CP31 hex and A2l files to try get an understanding and identify some maps.
I have never tuned a diesel, my line of work usually involves gasoline engines running motorsport ECU's.

To begin with I couldn't get it to inject fuel, no matter how much fuel I add to fuel and smoke maps I cannot inject anything higher than this:
Fuel Limit.JPG
So I de-calibrated the duration map, and set the fuel demand below the maximum logged limits and I can trick the ECU into fuelling 100mm3.
I assume there is a torque/ fuel limit I have missed?

Secondly, I cannot get it to boost, I have tried changing base map, atmospheric protection map, various actuator maps and none of them make a difference. The engine looses boost in the midrange, but the actuator position is nowhere near any of the actuator maps.
Boost P.JPG
MAP, P3, Actuator.JPG
Base actuator, dynamic actuator, P3 limit, Base MAP :
actuator, boost, p3.JPG
The more I think about I think I have missed torque limiters somewhere?
Does anyone have any experience tuning these and would be willing to help, I am willing to pay for this help.
Also EGR function looks different to the VAG/ BMW systems so I am struggling to work out how this works...
I have included my map pack and original file.

Thanks,
Adam
 

Attachments

  • 393831 + Map Pack.zip
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