maxicab
Senior Member
:roll:
OMG!.....Just when I'd finally decided that it was safe to claim victory (see my very long running post W124 - Coil or ECU?), the intermittent misfire has returned to haunt me. It appeared to splutter only very slightly, very briefly, a couple of times early in the week, but then ran roughly on 4 cylinders for a good 5 minutes on Thursday at the end of a 12 mile trip including a longish wait at tickover at a level crossing (and only abruptly stopped misbehaving when I arrived home, decided to wiggle and fiddle with things a bit with misfiring continuously going; tried some of the previous suspects with no effect, then took off the fuel cap (a second time) and then hey presto, suddenly the misfire disappeared.
I went downtown to get some fuel as I thought that maybe there had been a vapour lock of some sort as the fuel was very low and I indeed managed to then fit in 57.5 Litres. It ran perfectly on Friday, but today (Sat) it misfired again for a few seconds when pulling away from a junction a mile or so from home after cold starting, when the car would have been barely luke warm.
I have a hunch it might be something to do with having applied the brakes somewhat heavily just prior to it happening on both occasions. Is it possible that the servo assist could rob the inlet manifold of negative pressure, cause a temporary change in manifold conditions that makes the ECU go into a Limited Operating System (LOS) (Limp Home Mode)? Could there be a vacuum leak which is somehowwonly manifest at times (I can't reproduce the effect now on testing)?
Is anyone out there able to help me on code readers for this model, as it strikes me that if I had a suitable fault code reader in the boot, next time it happens I could whip out the code reader and check for fault codes.
I'm opening up a new thread on this as I think the previous one was long enough. I'll now summarise the events to date:
Noticed intermittent misfire from around October 2007.
Took it to Indy specialist late Nov 2007. Pronounced as needing new wiring loom for £950. Decided not to proceed just yet and to wait and see as the loom didn't look too bad to me.
Continued to occasionally misfire, but becoming more and more frequent, so I took it to a local Bosch Centre for fault diagnosis. Original fault codes were D7, dwell control and 22, Oxygen sensor too high; advised probably due to wiring loom breakdown.
Bit the bullet and new OEM engine wiring loom by the Bosch garage in Jan 08, as was advised against driving the car any distance at all for fear of ECU damage. (Only slight issue with it is a "spare" unused loom connector next to the coolant temp sensor connector. As best as I can find out, this is because mine has a blanking plug next to the thermostat in place of a second sensor as it has no air con. I don't think this matters, but I'd like to be surer).
Ran well for a few weeks, then misfiring returned. Back to Bosch Centre, couldn't find cause of problem although it did appear for them, New HT (OEM) direct coil to plug connectors x3 Feb 08. They suggested probable ECU fault.
Gave up on them and since then:
New HT (EuroCP) long leads x3 March 08.
New grub screws x3 that electrically hold coils to engine metal March 08
New Bosch spark plugs (resistive type) x6 and new Bosch coils x3 June 08
Fixed up somewhat burned looking wiring into engine side of fuse box June 08, noticed that heater fuse was melting its flying fuseholder, indicating excessive heater current drain. Bought a new heater air filter but have not inserted it yet
OVP examined June 08, appears OK, 9 pin single fuse type, previously replaced in 2002 in France, part no. A 000 540 67 45 was used and still in place now.
Fuel filter found to be not changed since 2000 at 50K, so changed in June 2008 by another Indy specialist, who also tried to obtain fault codes and found there were none recorded.
July 2008. Full B service at Indy specialist, no problems seen and no misfires seen and no faults recorded on their STAR diagnostics. Told me that this model does not store codes (!!!???) and that the problem is probably due to an ECU fault.
I discovered that Resistive spark plugs may cause running problems for this engine, so changed all the plugs to new non-resistive Beru plugs. Car seemed to run better and no further misfires until now.
Activated charcoal prefilter and filter (8384&8382 ?are these relevant) never changed.
Purge Valve (thing with MOT on it) never changed.
Throttle actuator looks OK, wiring looks OK; appears never changed.
Crank sensor never changed.
Lambda sensor never changed.
ECU is unchanged, though its had a good few wiggles. One missing fixing bolt (?possible electrical grounding) noted and then replaced June 2008. All electrical ECU connectors taken off and checked. All look OK, no sign of water damage or arcing/pin rot. My researches lead me to believe that a pure ECU fault could not cause such an intermittent fault as this, although a faulty ECU plug connection or lead possibly could.
Where do I go from here? Is my vacuum idea of any merit? How can I test for this? Any advice on code readers? Does this model E320 Merc (1995) definitely store its codes which could be checked with a simple LED flash reader? Anyone think I should pull the ECU out and send it off now?
Thanks for your help
David
OMG!.....Just when I'd finally decided that it was safe to claim victory (see my very long running post W124 - Coil or ECU?), the intermittent misfire has returned to haunt me. It appeared to splutter only very slightly, very briefly, a couple of times early in the week, but then ran roughly on 4 cylinders for a good 5 minutes on Thursday at the end of a 12 mile trip including a longish wait at tickover at a level crossing (and only abruptly stopped misbehaving when I arrived home, decided to wiggle and fiddle with things a bit with misfiring continuously going; tried some of the previous suspects with no effect, then took off the fuel cap (a second time) and then hey presto, suddenly the misfire disappeared.
I went downtown to get some fuel as I thought that maybe there had been a vapour lock of some sort as the fuel was very low and I indeed managed to then fit in 57.5 Litres. It ran perfectly on Friday, but today (Sat) it misfired again for a few seconds when pulling away from a junction a mile or so from home after cold starting, when the car would have been barely luke warm.
I have a hunch it might be something to do with having applied the brakes somewhat heavily just prior to it happening on both occasions. Is it possible that the servo assist could rob the inlet manifold of negative pressure, cause a temporary change in manifold conditions that makes the ECU go into a Limited Operating System (LOS) (Limp Home Mode)? Could there be a vacuum leak which is somehowwonly manifest at times (I can't reproduce the effect now on testing)?
Is anyone out there able to help me on code readers for this model, as it strikes me that if I had a suitable fault code reader in the boot, next time it happens I could whip out the code reader and check for fault codes.
I'm opening up a new thread on this as I think the previous one was long enough. I'll now summarise the events to date:
Noticed intermittent misfire from around October 2007.
Took it to Indy specialist late Nov 2007. Pronounced as needing new wiring loom for £950. Decided not to proceed just yet and to wait and see as the loom didn't look too bad to me.
Continued to occasionally misfire, but becoming more and more frequent, so I took it to a local Bosch Centre for fault diagnosis. Original fault codes were D7, dwell control and 22, Oxygen sensor too high; advised probably due to wiring loom breakdown.
Bit the bullet and new OEM engine wiring loom by the Bosch garage in Jan 08, as was advised against driving the car any distance at all for fear of ECU damage. (Only slight issue with it is a "spare" unused loom connector next to the coolant temp sensor connector. As best as I can find out, this is because mine has a blanking plug next to the thermostat in place of a second sensor as it has no air con. I don't think this matters, but I'd like to be surer).
Ran well for a few weeks, then misfiring returned. Back to Bosch Centre, couldn't find cause of problem although it did appear for them, New HT (OEM) direct coil to plug connectors x3 Feb 08. They suggested probable ECU fault.
Gave up on them and since then:
New HT (EuroCP) long leads x3 March 08.
New grub screws x3 that electrically hold coils to engine metal March 08
New Bosch spark plugs (resistive type) x6 and new Bosch coils x3 June 08
Fixed up somewhat burned looking wiring into engine side of fuse box June 08, noticed that heater fuse was melting its flying fuseholder, indicating excessive heater current drain. Bought a new heater air filter but have not inserted it yet
OVP examined June 08, appears OK, 9 pin single fuse type, previously replaced in 2002 in France, part no. A 000 540 67 45 was used and still in place now.
Fuel filter found to be not changed since 2000 at 50K, so changed in June 2008 by another Indy specialist, who also tried to obtain fault codes and found there were none recorded.
July 2008. Full B service at Indy specialist, no problems seen and no misfires seen and no faults recorded on their STAR diagnostics. Told me that this model does not store codes (!!!???) and that the problem is probably due to an ECU fault.
I discovered that Resistive spark plugs may cause running problems for this engine, so changed all the plugs to new non-resistive Beru plugs. Car seemed to run better and no further misfires until now.
Activated charcoal prefilter and filter (8384&8382 ?are these relevant) never changed.
Purge Valve (thing with MOT on it) never changed.
Throttle actuator looks OK, wiring looks OK; appears never changed.
Crank sensor never changed.
Lambda sensor never changed.
ECU is unchanged, though its had a good few wiggles. One missing fixing bolt (?possible electrical grounding) noted and then replaced June 2008. All electrical ECU connectors taken off and checked. All look OK, no sign of water damage or arcing/pin rot. My researches lead me to believe that a pure ECU fault could not cause such an intermittent fault as this, although a faulty ECU plug connection or lead possibly could.
Where do I go from here? Is my vacuum idea of any merit? How can I test for this? Any advice on code readers? Does this model E320 Merc (1995) definitely store its codes which could be checked with a simple LED flash reader? Anyone think I should pull the ECU out and send it off now?
Thanks for your help
David