Dangerous Engine cut-out for ML350

Gullwing

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Hi all, this is my first ever post.

I have joined the forum, because I visited here when I was having problems with my ML350, and read some good stuff on lots of topics, so I thought I owed the group a feed-back now I have solved the problem. I now want to alert everybody to a potentially dangerous situation, caused by a very basic...perhaps really silly thing ?

My ML350 (05 plate) had been cutting out a lot recently, often when I went over a speed bump, or when I went around a right-hand bend a bit quickly.

I eventually called the Mercedes breakdown service as I thought it needed fixing sooner rather than later, and I was worried that I might lose control and hit a pedestrian, or crash into another vehicle. Reason being that as the engine cut out I lost steering and servo-brakes as well as all lights etc.

Anyway, the chap diagnosed the car and said it needed to go in to the service centre for investigation, as he couldn't read anything on the computer screen that would have caused the cut-out to happen.

Of course Murphy's law was in force, and when the service centre had the car it didn't cut-out ! I was not happy, because I still thought I had a dangerous situation.

A couple of days later, it happened again and I called them about it. They agreed to come to my house with the diagnostic unit, and they agreed that we could drive around and hope to read something on the screen when the car cut-out again.

Anyway, today the chap came and sure enough the car cut-out 3 times. (Murphy's Law wasn't in force for that time).

The diagnostic said 'Ignition turned off' and nothing else.

Anyway, to get to the point, it turned out to be my VERY HEAVY KEY RING !!

I had always carried a lot of keys on my key-ring, and the weight of this produced a lever action on my ignition key and actually switched off the engine.
For those of you who are familiar with the key ring, it is one of those that have a button to fold-up the key into the plastic housing.

What had happened is that the engine would not cut out when I put the key in the ignition 'against the fold' that is if the key was folded it would fold upwards. However, if put in the other way, the weight of the key ring would cause the key in the ignition to fold downwards, then the weight of the keys would act as a lever action and turn the key when I went over a bump, or around a right hand corner too fast.

This explained why the service centre couldn't find a fault. This was because, I had given them JUST the car key, and took the rest of my keys home. Hence no weight, hence no cut-out !

Anyway, needless to say, I have got rid of most of my other keys off my key-ring, and I hope everything is okay now.

On a technical note, my son's car a VW Golf (53 plate) has a similar key fob, except his does not fold unless you press the button. It is very strong, whearas, my key ring for the ML350 folds even if you don't press the button.

If Mercedes, re-designed the key-ring so it doesn't fold without pressing the button, this situation wouldn't occur.

I feel there is still a risk for all Mercedes drivers using this type of key ring, if they have a lot of weight on their key-rings, so hopefully, this article can be of use, and may even save an accident from happening ?

Thanks for reading my post !

Rgds

Gullwing.
 

A210AMG

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Hello,

Cheers for that my keyring is heavy and also a ML350 no problems as yet but will keep this in ind if anything strange happends
 

JEZ.S320L

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GULLWING -Welcome to the Forum - and thanks for posting an extremely informative article.

I have an ML - and a heavy keyring too. I have now discarded my surplus keys and will be mindful about which way I insert the key into the ignition.

Thanks once again.
 

Rory

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Welcome, and thanks for posting that.

Perhaps this is an old mechanics tale, but I've certainly always been aware that it was considered to be a bad idea to have a heavy bunch of keys hanging from the ignition switch as it's said to be bad for the mechanism.
 

television

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Thank you Gullwing for that post, :D:D
 

harley7

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i have just experinced a problem with my 270cdi when i went to start it yesterday there was no warning lights i started it drove it a few hundred yards no rev counter or spedo stopped left it merc engineer came out and found nothing wrong as every thing was working as usual any one else experinsed this thanks harley 7
 

khinethein

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Merc. ML 320 CDI SE (2007)

Thanks for posting yr mess. Harley7. I just experienced a prob. with my ML320 CDISE (2007) today. The key turned over, but the car woudln't start. Had to call out MobiloAssist and they came out and re-started the car after 30 mins. Thankfully were following me to my local Merc. dealer, when the engine just suddenly cut off....engineer able to re-start the car after a few goes...more fool than me...I drove the rest of the 1 mile to dealer with the engineer behind me. It was a frightening experience...the engine just cutting off...thankfully I was driving in town (30mph) when the engone cut off. Left it at the dealer...got a courtesy car finally & will be chasing up with dealer as to what's the prob. with the car. Stressed out as am going on hols. on Sat. and flying fr. Man. Airport...just hope the car is fixed before then. Anyone had any similar probelms with their MLs? Or other Merc. owners?
 

jberks

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To be fair it could be anything. I am not aware of a common problem that causes cut out and the original post would be classed in my industry as "user error" rather than any real design fault as it takes a fair weight to pull the key round.
Few sensor faults will cause a complete shutdown as modern cars have safe and default modes they switch to if they aren't happy with sensor readouts. So, it will probably be a critical sensor (such as the crank position sensor) or possibly just a poor connection/loose plug somewhere.
 


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