W211 facelift 2008 e220 juddering under acceleration with black smoke

Remon Yousef

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E class/2008/ 220
Hi, my e class 2008 done 180k miles recently when I accelerate around 3k rpm to over take it start to judder feels like I am pressing the gas peddle on and off and it leaves a cloud of black smoke behind.
At normal speed it drives fine no problem only under harsh acceleration can someone put me on the right direction where to start.

Ps I had the car diagnose by delphie no error codes and no lights on the dash or limp mood.
 

mattkh

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Your Mercedes
A160 W168 1999 1.6
Is car diesel?
Is car an automatic?
 
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Remon Yousef

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E class/2008/ 220
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E220 diesel auto
 

CowleyStJames

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Mercedes-Benz E63s, Old knackered G wagon
I'd have the injectors tested if no fault codes showing.
 

mattkh

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A160 W168 1999 1.6
Any service history on the car?
At that mileage, there is bound to be a lot of carbon buildup in the engine.
 
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Remon Yousef

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Unfortunately when I bought it there was no service history with it, one month ago I done full service, the injectors seals was leaking so I cut the seats and put new seals now no leaks from the injectors, also changed the thermostat so the engine reach 90 no problem.
Today I am planning to take the egr off to check it and give it a good clean!
I wish I can take the manifold off to clean it and check the flaps but it looks very complicated.
 

Larkone

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C219 CLS 320CDI 2008
Had that happen on my OM642 - it was the turbo actuator, just needed cleaning and greasing
 
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Remon Yousef

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E class/2008/ 220
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Had that happen on my OM642 - it was the turbo actuator, just needed cleaning and greasing

Was your actuator manual or electronic one, when I looked i looked it up it looks like mine is electronic one.
 

mersum1es

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W212/-09/350CDI, W219/-07/320CDI, EX:W220/-01/320CDI, EX:W211/-04/320CDI, EX:W210/-01/270CDI
It is electronic on OM642 too. I wouls suspect that too. Does it rev over 3000rpm? If so, it is not in limp and codes may not trigger.
 
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Remon Yousef

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Little update, I spend a good 2 hours trying to remove the EGR but unfortunately it won't move, I just managed to move it right and left just slightly but that is it.
Any idea?
 

mioba

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W124/E200, W220/S320CDI, W205/C200, W251/R350CDI 4Matic
When the tanks empty fill with a premium fuel (BP ultimate) and shoot some redex type injector cleaner.

fuel filter recently replaced?
 
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Remon Yousef

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When the tanks empty fill with a premium fuel (BP ultimate) and shoot some redex type injector cleaner.

fuel filter recently replaced?
Yes fuel filter replaced a week a go Man filter
 

CowleyStJames

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Mercedes-Benz E63s, Old knackered G wagon
Unfortunately when I bought it there was no service history with it, one month ago I done full service, the injectors seals was leaking so I cut the seats and put new seals now no leaks from the injectors, also changed the thermostat so the engine reach 90 no problem.
Today I am planning to take the egr off to check it and give it a good clean!
I wish I can take the manifold off to clean it and check the flaps but it looks very complicated.

Should've flow tested the injectors whilst they were out
 

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