RUST- THE RULES Aug 2009

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hawk20

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RUST – THE RULES Aug 2009
If you have rust, Mercedes will sometimes repair it completely free. Having spent some time reading all the literature and talking to knowledgeable contacts this is the best I can do at summarising the position in August 2009.

Mercedes cars made in the late nineties and early 2000’s were painted with water-based paints. These were required under EU environmental rules. These paints are not inherently waterproof –unlike the older cellulose paints- and it is only the clear surface lacquer which has to provide the waterproof skin. Repairing stone chips and scratches is therefore most important.

Various primers and treatments were tried in production to prevent rusting from occurring but on the 210 E class especially (and some other models) rust has been a problem. Oddly the problem affects some cars but by no means all. Near me, by the sea, there is a 210 estate with over 500k miles, and with little or no rust. Elsewhere there are rusty examples of similar age but with far less miles, even well inland.

Towards the end of 2002, Mercedes began to move to full galvanising of all steel panels, which is generally accepted as the best preventative treatment for rust. BMW, which had had similar problems with rust, also moved to galvanising at around the same time. For details on the dates for galvanising different Mercedes models see: -
http://forums.mercedesclub.org.uk/showthread.php?t=23630

Cars first UK registered from October 24th 1998 are covered by a 30 year rust warranty under Mobilo Life. To see if you qualify for MobiloLife see this thread: -
http://forums.mercedesclub.org.uk/showthread.php?p=307465#post307465


If you have rust Mercedes will sometimes repair it completely free and sometimes will make a substantial contribution. To find out if you qualify you need to go to an MB dealer or an MB approved bodyshop for inspection. They will take pictures and take up your case with MB if they think you have a case. You can try more than one dealer or paint shop.

There are three potential kinds of cover for rust: -
1. MobiloLife 30 year warranty –but you need to qualify for Mobilo via MB servicing as above – and it only covers rusting through from the inside (pretty rare).
2. Rust and paint defects due to faulty manufacture are covered under the three year warranty. These are pretty rare too.
3. Most rust problems have been dealt with by MB as a ‘goodwill’ gesture. Once the three year warranty runs out MB have always been prepared to consider making a contribution (up to 100% in some cases) for anything going wrong which can be argued should not have gone wrong. So a gearbox, failing earlier than it should, might attract a ‘goodwill’ contribution. So might the rust problems which have sadly occurred with some models –and which all agree should not have occurred. In many cases MB have contributed 100% of the cost of rust repairs as many threads show. In other cases a percentage contribution has been made. Others have been turned down and have not always been clear about why, as many dealers are unclear about the rules. In any case the rules for ‘goodwill’ contributions are not actually published. Here’s what I think they are today.

RULES FOR GOODWILL (To qualify for 100% contribution).
Car should generally be under eight years old to qualify.
Car should have done no more than 175,000 miles
Car should not show obvious signs of neglect (scratches, damage, and/or stone chips left unrepaired etc).
Any bodywork repairs should have been carried out at MB approved workshops.
Car should have been in your ownership for at least six months (dealers were buying rusty ones cheaply at auction, getting MB to repair free, and then selling at a handsome profit)
Full MBSH seems to be required since mid 2009 (though, in the past, partial MB histories have been accepted).


Once the repairs are done they are guaranteed for two years (1 year by the bodyshop and for a further year by MB UK).
 
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hawk20

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Useful threads: -
http://forums.mercedesclub.org.uk/showthread.php?t=27552

http://forums.mercedesclub.org.uk/showthread.php?p=385016#post385016

RUST and BMWs
http://www.bavarian-board.co.uk/forum_posts.asp?TID=39921&PN=1


Useful thread on rust and Mercedes fixing the problem for some but not all: -

http://forums.mercedesclub.org.uk/showthread.php?t=30656&highlight=rust

A case where Mercedes did lots under ‘goodwill’
http://forums.mercedesclub.org.uk/showthread.php?t=30644&highlight=rust

Another useful thread with lots of information and many cases of Mercedes paying for rust to be treated: -
http://forums.mercedesclub.org.uk/showthread.php?t=27552&highlight=rust

Another interesting thread giving info on the eight years cover prior to MobiloLife coming in.
http://forums.mercedesclub.org.uk/showthread.php?t=29655&highlight=rust

MERCEDES –why the quality dropped

http://forums.mercedesclub.org.uk/showthread.php?p=195564#post195564

I hope someone in admin will decide if this should be a sticky for a while as there seem to be quite a few cases lately and much confusion.
 
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hawk20

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And just for balance here are two quotes from another forum, both from independent Mercedes specialists: -

"My personal opinion is that this and other forums take the W210 rust thing way too far. They are a great, well built car and although minor rust is common the major issues that often get used as examples are very very rare.

I come across a lot of W210's in my profession and majority are absolutely fine... some are bad but then its the same proportion you would see with any other model. Most just need minor tidying up and will serve the purpose for many years to come."

Secondly: -
".......some blame the water based paints, but that doesnt explain why some models suffered more than others... some say cheapo panel pressing machines.. some just say lesser quality metals..

And its not the case that older mercs didnt rot.. I'm afraid they did... the R107, the W126, W123, W201.. are all known for their major weakspots which were begining to emerge less than 10 years into their life..

I remember viewing several late R107's when I was looking... 90% were rotten inside the boot and folding top case.. at that time these cars were no more than 12 years old.."
 
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hawk20

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Thanks hawk. Most useful. Glad I have a 2005 car with nano paint, galvanised body nonethless.

Yes me too. Galvanising seems to be the answer. Only a year or two to go and the early galvanised ones (from '02 and '03 will be over eight years old).
 

Chrishazle

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Why is this post in 2 areas? I just posted the following reply on the "other" thread :

RULES FOR GOODWILL (To qualify for 100% contribution).
Car should generally be under eight years old to qualify.
Car should have done no more than 175,000 miles
Car should not show obvious signs of neglect (scratches, damage, and/or stone chips left unrepaired etc).
Any bodywork repairs should have been carried out at MB approved workshops.
Car should have been in your ownership for at least six months (dealers were buying rusty ones cheaply at auction, getting MB to repair free, and then selling at a handsome profit)
Full MBSH seems to be required since mid 2009 (though, in the past, partial MB histories have been accepted).

My experience :
Car just under 8 years old (got it to MB Ashford quickly having read threads on here about 8 year thing).
Mileage 70K
Full MBSH - documented, MB Brentford from delivery.
Owned by me (second owner) for over 6 months.
No unrepaired stonechips on area where paint bubbling and rust colour showing (bottom 1/2" of both offside doors, small area on front of lip of both rear wheel arches)
MB Ashford bodyshop estimate for repair - £800 + VAT (!!).
MB "Goodwill" offer towards cost of repair (at second attempt, after initial refusal) - 10%
A good friend is half owner of a bodyshop trusted by Lord March with £1.5million of 1955 Ferrari roadster for bodywork repair / repaint - so I will be getting a second opinion.

I consider the MB rust guarantee as worth far less than the paper it's printed on.
 
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hawk20

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Chrishazle, I think you are wise to get a second opinion. Several threads have cases where owners have been turned down at one dealer but accepted at another. Good luck. Have you had any body repairs done at other than an approved bodyshop?
 

Chrishazle

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When I bought the car (early last October, from 1st owner) I was not told of any bodywork repairs ever having been carried out, and there is nothing in the history file to suggest any have been done. However, when MB Ashford used their paint thickness tester, the whole car except the front offside wing showed "factory" paint thickness, but that one wing showed ~230 microns, suggesting either a respray after repair or a respray following QC at the factory during manufacture. I have no way of finding out - but MB Ashford said that as the paint bubbles and rust were on panels showing factory paint thickness the question on the wing was immaterial.
 
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hawk20

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When I bought the car (early last October, from 1st owner) I was not told of any bodywork repairs ever having been carried out, and there is nothing in the history file to suggest any have been done. However, when MB Ashford used their paint thickness tester, the whole car except the front offside wing showed "factory" paint thickness, but that one wing showed ~230 microns, suggesting either a respray after repair or a respray following QC at the factory during manufacture. I have no way of finding out - but MB Ashford said that as the paint bubbles and rust were on panels showing factory paint thickness the question on the wing was immaterial.

Your problem could well be that you fall foul of the rule that all bodywork repairs should be done at an approved bodyshop. I still think worth appealing or getting a second opinion.
 

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I was turned down by my local dealer for the rust on my S320. As the rust gets worse I plan to park it outside the dealership warming potential customers of MBs failure in honouring their "anti-corrosion" warranty.
 

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I was turned down by my local dealer for the rust on my S320. As the rust gets worse I plan to park it outside the dealership warming potential customers of MBs failure in honouring their "anti-corrosion" warranty.

Good for you and why not :D:D
 
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hawk20

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I was turned down by my local dealer for the rust on my S320. As the rust gets worse I plan to park it outside the dealership warming potential customers of MBs failure in honouring their "anti-corrosion" warranty.

But why were you turned down? Do you meet the T's and C's? Have any repairs been done at places that are not MB approved paintshops? Have you got full MB service history? Is the rust of a type that would need a 'goodwill' repair by MB or is it perforation from the inside out (which would be a Mobilo repair)?

If you have been unfairly turned down, despite meeting T's and C's, then you can appeal to MB Customer Service as some have successfully done; or go to another dealer or to an approved paintshop to get them to take up your case.

But if you have been turned down because you don't meet the T's and C's for either 'goodwill' or for Mobilo then there is not much you can do other than get the job done privately.
 

robertjrt

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Where can one find a copy of these Terms & Condition?

I have written to Mercedes-Benz asking for the latest edition, but, to no avail.:(

Searching the official MB website was a frustration experience, no matter which way you went through the menu, you came back to the start:shock:
 

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Where can one find a copy of these Terms & Condition?

I have written to Mercedes-Benz asking for the latest edition, but, to no avail.:(

Searching the official MB website was a frustration experience, no matter which way you went through the menu, you came back to the start:shock:

No good making things too clear ,,that leaves no room to wriggle out of something
 
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hawk20

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No good making things too clear ,,that leaves no room to wriggle out of something

Not so. As I have already told Robert all you need to do is phone the 008001777 7777 mobilo number and they will send the T's and C's to his home address. I did that, and it worked fine.
 

robertjrt

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Not so. As I have already told Robert all you need to do is phone the 008001777 7777 mobilo number and they will send the T's and C's to his home address. I did that, and it worked fine.

I'll try again said Robert the Bruce to the incy winsy spider who sat down beside him while he was eating his shredded wheat, before chucking out the English asylum seekers he found asleep in his beds.:)
 

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Thanks hawk. Most useful. Glad I have a 2005 car with nano paint, galvanised body nonethless.

I don't want to alarm you, but there was a post last week from someone with a 2005 c class that had began to rust at both wheel arches.

There are many reports of 2006 & 2007 A & B classes rusting around the doors & tailgates.

I think Mercedes still have some way to go yet.

Russ
 

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Not so. As I have already told Robert all you need to do is phone the 008001777 7777 mobilo number and they will send the T's and C's to his home address. I did that, and it worked fine.

I telephoned the given number and, sure enough, a 15 page document arrived in my in box.

After draining my colour cartridge I am none the wiser;

Page 9 give only the very basic conditions of the Mobilo Life in a very pleasant 15 page puff.

Have I the wrong document?:confused:
 

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I telephoned the given number and, sure enough, a 15 page document arrived in my in box.

After draining my colour cartridge I am none the wiser;

Page 9 give only the very basic conditions of the Mobilo Life in a very pleasant 15 page puff.

Have I the wrong document?:confused:

No it will be the right document,, they do not want you claiming, do they
 
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hawk20

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There are many reports of 2006 & 2007 A & B classes rusting around the doors & tailgates.

Russ

Can you give links to these please? The only reports I have seen relate to a small number in the first year of production (2005). Mercedes have publicly accepted the problem and are putting right the affected cars free.

Although both the A and B are fully galvanised, there was a problem where the steel is bent over and crimped at the edge of doors and the tailgate. This has long since been corrected. I have checked a few A's and B's built in the early days but none had any rust -including my brother's from March 2005.
 

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